Saturday, November 21, 2015

Great White KTM-495mxc


I read an article by Rick Sieman in 1984 about the fastest stock production dirt bike ever produced. I had to have one. Then another and another. Here is a question asked of Super Hunky:

Q: What's the fastest dirt bike ever made?

A: The fastest real dirt bike ever was the KTM 495. When I was editor of Dirt Bike, we geared one to the moon and had Rod Bush do 123.75 miles per hour on El Mirage Dry Lake with that particular bike. I believe the year was 1981. I have not heard of any other true stock dirt bike go faster under verifiable conditions.



Rod Bush at 123.75 mph! 1981

The bike in this post is my third Great White. It's a 1983 5-speeder and a brute of a bike. It's nearest competitor is the '83 Maico 490 Sand Spider. I had considered the Maico but couldn't get over the 495's I owned in the 80's. I purchased this one from Barry Higgins shop in Douglasville Georgia in 2001. It's still in excellent condition ready to race. It is a machine with so much power that when your doing 80-90 mph across the desert, it's still trying to rip the arm's out of your shoulders! The bike demands great respect at all times. It is especially suited for open-desert racing where it can gobble up those wide open spaces like dessert. Motocross? Not so good as it's a tough one to negotiate the corners quickly... but tons of power and I like that.

The bike was given a going through and needed minimal adjustments but the suspension and gearing was set up for MX as I longed to hit the track again (no pun intended but I did eventually hit it hard).



                    
The Great White arrives with forklift holes in the crate! All is good though.


        
Massive 40mm Bing magnesium carb, and that huge cylinder!


Eight 10 mm head studs and a massive exhaust port offer clues to loads of power!


~ Engine Mystery Expained ~

The KTM 495 engine is over-quadratic. That means that the bore is bigger than the stroke making the engine extreme from this perspective. It has a bore of ΓΈ92mm and a stroke of only 74mm. Most modern two stroke MX engines has almost equal bore and stroke. One has found that to be ideal. Thus, the 495 motor revs like a 250 but with twice the torque and power! The short stroke means two things. First that the piston is moving relatively slow in meters per second since it travels shorter distance than if the stroke was longer. We'll take that again, the piston is moving slower and travels less distance at a given RPM (Revolution Per Minute) than most engines having the same displacement. The consequence is less moving energy. Kind of less flywheel effect. The other thing is that due to the large bore the channels in the cylinder can be larger (wider) and the piston also has a larger surface to rest on, wall area. Now the larger bore creates a higher piston pressure when the expanding gases burns out. Compare it to a hydraulic piston. A large piston moves a short distance with great force whereas a small piston travels a long distance but doesn't have the force. The 495 piston moves a short distance but is pressed down with much greater force. What will happen is that you will get a lively engine that can increase it's revolution per minute during a very short period of time. On the other hand it wouldn't do very well as engine in a truck since it easily could be overloaded once you apply heavy work on it. The 495 engine doesn't develop extremely high HP ratings but it could climb from a low RMP to high RPM in a extremely short period of time. This means that is should and could out-accelerate almost anything dirt bike alike unless the straightway is very long and uphill. Then the RPM climb is to no use and sheer power is more important. The larger cylinder wall area is mostly a good thing though meaning a possibility to have wider channels allowing more fresh gases to come in and out. It is also better from a wear point of view. On the other hand the higher piston pressure stresses the wrist pin and the crank a bit more. The conclusion is that the larger bore, smaller stroke engine results in: more difficult to start, higher risk of kickback, bad idle properties and difficult to ride smooth when very slippery for example. On the other hand you get high power output, great acceleration and a lively engine. The mass of the huge piston makes up most downsides when it comes to idle and so on. Absolutely an astounding engine... Bengt Hahn


        
Marzocchi 43mm forks and White Power Twin Clicker shock deliver nice suspension


                     
Stock front disc is converted to old s'cool drum set up for VMX.


All set up field testing the chassis and roost factor - Success.


 As she sits in 2015




I love my CZ's but the 495 beast is still my all time favorite roost meister and all around fun bike to ride. The power and comfort at speed is just too addicting to shake off. My advice to anyone wanting to experience the Great White is - get yourself in great physical shape before you mount her and be smart and alert at all times or she will break you before you know what happens. This comes from experience of being a victim in the hospital for 3 weeks!  Thanks for stopping by... EJ




Monday, February 16, 2015

How NOT to Restore a Vintage MX Bike!

The shop that built this bike told the customer he was buying a museum quality restoration. You be the judge!


      


The worst part of this mess is the hacker charged the customer thousands of dollars who being 2000 miles away was unable to drop by to see the progress, or lack of as it were!


      
More non-attention to original fit, form and finish detail. And the hack job continues!




      
It keeps getting worse and worse!  


Whoever built this Yamaha really needs to get out of the craft especially if they are charging for their work. This is unacceptable!

In Summary: Investigate the shop or individual you are about to hand over your prized bike. Take your time to get to know them. Do the homework by talking to others that do “original restorations” successfully. Seek out people who have had work done by them prior to committing. Beware of buzz words and phrases like – Turn and Burn, They came from the factory rough, Not every bike was the same off the assembly line (especially with the Japanese brands), and our favorite – “New bikes sitting for 30 years should look that way” This owner was preyed upon and lied too expecting an “original restoration” on his YZ. This builder demonstrates that they have no expertise with Yamaha's and probably other brands as well. If you really want a showroom correct bike, keep the hands of people like this off your bike and continue looking elsewhere for the right craftsman. Require a detailed written build sheet agreed upon by both parties. Any deviations should be discussed prior and approved by you the owner. 

To see how a YZ125 should be restored, click this LINK